How to Prevent Blisters When Hiking

Being located in the heart of Vermont’s Green Mountains, it’s probably not surprising that we have a deep love of hiking here at Darn Tough. If we’re not at our desks sketching socks or on the Mill floor getting those socks knit, there’s a fair chance you’ll find us summiting Camel’s Hump. And like you, we find nothing can mess up our epic summit attempt worse than the discomfort of blisters.

Mastering the art of hiking blister prevention is essential to having a great trek through nature's beauty. Whether you're a seasoned hiker or a beginner, understanding the underlying causes of blisters and learning effective preventive measures is key to keeping your feet happy on the trail, especially after a long day.

We’ve dived into the secrets of blister prevention previously but wanted to revisit the topic specifically with our hiking and backpacking friends in mind.

In this guide, we'll delve into the world of preventing blisters, equipping you with the knowledge to step confidently and comfortably into your hiking journey.

What Causes Blisters?

To understand how to prevent blisters while hiking, you first must understand what blisters are and what causes them to form. Blisters can develop almost anywhere, but if you’re hiking, backpacking, or long-distance walking, the most likely (and perhaps most adverse) location is on your feet.

What Even Are Blisters?

Blisters are fluid-filled sacs on your skin, and if you’ve ever had one you know how painful they can be. Yet, these blisters are your body trying to protect you from outside forces harming your skin. What are those outside forces? Glad you asked…

The Four Main Contributors to Blisters

Blisters are generally caused by friction, pressure, moisture, and heat. Let’s consider these in reverse orders.

• Heat blisters are characteristic of second-degree burns. Although not impossible, these aren’t typically the blisters hikers are dealing with.
• Moisture – whether it’s moisture caused by rain, sweaty feet, or a stream-crossing you slipped into — isn’t a direct cause of blisters. Meaning if you step in water, you won’t instantly see blisters forming. However, it does make your feet more prone to blisters because the moisture softens your skin, weakening it and increasing the risk of friction.
• Pressure caused by too-tight footwear, a wrinkled sock, or too much material trapped in your hiking boot can create points of friction, leading to blisters.
• If you haven’t guessed it yet, friction is the direct cause of most blisters. Whether that friction is a result of pressure or aggravated by moisture, the buildup of friction caused by your skin repeatedly rubbing against something is the root cause of blisters when hiking.

How Blisters Develop

When you’re out on a day hike or backpacking trip, you can easily create a high-friction environment for your feet. The long distance and physical exertion alone require repetitive motion (walking) and moisture buildup (sweat). Combine that with poorly fitting hiking shoes or boots, a low-performing sock, or a pine needle in your shoe, and you’ve got a recipe for blisters.

Whatever the cause, let’s say friction has started to build up. That friction causes tiny, microscopic tears in your skin. The area will likely turn red and become sensitive or even warm to the touch. We’re not in full blister-mode, yet. Here: you’ve got a hot spot.

Hot spots are the predecessors to blisters, your body’s warning sign that you need to reduce friction in that area. With the proper treatment, you can usually keep a hotspot from turning into a blister.

But say you ignore that hot spot. The friction keeps occurring, the microscopic tears get larger, and the friction finally forces the layers of your skin to separate with one large tear. Your body then floods that area with fluid (called serum), and you’ve got a blister.

The serum is there to protect and heal the damaged tissue, but as long as you continue onward and don’t take care of whatever is causing the friction, the blister will continue to get worse and worse.

What Causes Blisters When Hiking?

The best way to treat blisters is to prevent them from forming in the first place. To prevent them, you need to understand what causes the friction that inevitably becomes a blister.

Some of the major culprits that cause blisters for hikers specifically include:

• Poorly fitting hiking boots or shoes – too tight creates pressure, causing blisters. Too loose causes slippage between your shoe and foot, for rubbing that causes blisters.
• Hiking in shoes you haven’t broken in yet – you don’t know how your feet and these shoes are going to get along yet, so a 10-mile trip in new footwear is not recommended.
• Poorly fitting socks – Socks that slip down, bunch up, and are otherwise loose are socks that create friction.
• Wearing non-hiking socks – Cotton socks soak up and hold onto moisture like a sponge, while regular socks may lack key anti-blister tech features.
• Debris on your feet or in your footwear – you put dirty feet into your socks… or maybe as you walk, you kick up pine needles, rocks, and dirt into your shoes, which happily lodge in place and start rubbing.
• Excess moisture and/or heat – trapped sweat, moisture, or heat against your skin can build up, weakening your skin’s ability to protect against friction.
• Ignoring hotspots – if you leave hotspots untreated, you know a blister is coming your way soon.

How Do I Prevent Blisters While Hiking?

Now that we understand what blisters are, how they form, and the common culprits for hikers, you probably have a good idea how to prevent them. If you read our previous post on preventing blisters, you might remember this simple formula:

Poor Fitting Shoes + Poor Fitting Socks + No Break in Time = Blisters

Proper Fitting Shoes + Proper Fitting Socks + Break in Time = No Blisters

The Right Footwear

Getting footwear that fits your foot properly is imperative. Even the best socks can only do so much if the foundation isn’t right.

When it comes to boots and shoes, a few things matter most:

• Fit comes first. A snug, secure fit reduces movement that can cause friction and hot spots. A short walk can quickly reveal if a pair of hiking boots fits tighter than expected — especially around the heel or ball of the foot.
• Break them in before the big miles. New boots are often stiff. Taking time to break them in on shorter trips helps them form to your feet and lowers the likelihood of blisters once you’re deeper into a hike.
• Stiffness creates friction. Even when the fit feels right, rigid materials can rub against the skin of your feet, creating the friction we want to avoid.
• Movement inside the shoe matters. Too much slide inside of your shoes, whether from loose lacing, sizing issues, or the wrong footwear for the terrain, can increase the risk of blisters. 

But footwear alone won’t prevent blisters from forming. Boots and socks work together as a system. If one part fails, the whole setup suffers. The right socks help manage moisture, reduce friction, and protect high-risk areas like the heel, making them essential whether you’re breaking in new boots, hiking in trail runners, or heading out for a full day on the trail.

The Right Socks

The best hiking socks do a lot of work. They help prevent blisters, wick moisture, manage heat, and protect against friction in key areas.

That’s why material, construction, and fit all matter.

• Merino Wool matters. We knit our hiking socks with Merino Wool because it naturally manages moisture, pulling sweat away from the skin to help keep your feet dry. That moisture control plays a big role in reducing friction and discomfort over long miles.
• Temperature regulation keeps feet comfortable. Merino sets the standard for thermoregulation. When your feet heat up, the fiber helps release excess warmth. When temperatures drop, it holds onto the heat. The goal is steady comfort, not overheating or chilling.
• Targeted cushioning protects high-friction zones. Terry loop cushioning underfoot, around the toe bed, and up the back of the Achilles adds protection where friction is the most common inside hiking footwear. Placing cushion only where it's needed helps your sock work with your boots, not against them.
• A Performance Fit prevents rubbing. A snug, close-to-skin fit lets socks act like a second skin. This reduces bunching and movement that can hot spots. Hiking socks that are too small, however, can create pressure points; getting the right size matters.

Even with well-fitted hiking boots and high-quality socks, moisture can still derail your setup. If your footwear gets soaked, excess moisture increases friction and leaves you more prone to blisters, even if you’ve taken the right prevention steps. That’s why packing a spare pair of socks is always worth it.

A few extra ounces in your pack can make a noticeable difference when you suddenly need them. Even when boots stay wet, changing into dry socks can reset comfort and help protect your feet for the miles ahead.

Start Clean, End Clean

Two parts to this step, and the first one sounds obvious, but it’s worth stating: before you put on your hiking socks, make sure your feet are already clean and dry! It’s amazing how a tiny piece of dirt can feel like a small boulder once it’s trapped inside your sock, inside your shoe. And though Darn Tough socks wick moisture, there’s no point making them work harder than they have to, so give those wet feet a quick towel off.

Now, you may start with clean feet, but Vermont trails are known for their debris. Mud, leaves, pine needles, pebbles… you name it, we got it, and depending on your stride, you may be prone to kicking these up into your shoes and socks.

If you’re a chronic dust kicker, consider choosing taller hiking socks (Micro Crew height and up) and even investing in a pair of gaiters. Gaiters go over your shoes and socks and are like an umbrella for your feet, keeping debris from sneaking in.

If this isn’t a common occurrence for you, you still want to stay aware of intruders and prioritize stopping and removing the offending item as soon as you notice it. Waiting even a few minutes can cause irreparable damage.

Treat Hotspots

This step is so crucial and so easy to mess up. When you’re on the trail, if you start to notice an irritation on your feet, stop. We repeat: Stop!

We get it. You’ve got miles to cover, personal records to break, and you’re sure it’s not that bad, and does it really make a difference if you wait another mile to deal with it?… The answer is yes.

When you feel a hot spot, your body is telling you to act now. And while hot spots are annoying, the blisters that follow can become out-sized problems, especially on multi-day trips.

If you feel a hotspot forming, stop and address the problem immediately. If you can, identify the source of friction and remove it. If you can’t reduce the friction, you can still take steps to protect the area:

1. Remove your shoe and sock and find the red area
2. Dry the area
3. Protect the area – applying moleskin, athletic tape, medical tape, or even duct tape creates a protective barrier to stop that hot spot in its tracks.

If you know you’re prone to blisters in a specific spot and aren’t able to fix the root cause (aka maybe it’s not in the budget to buy those new hiking boots yet), you can preemptively apply moleskin or tape before setting out to reduce the chance of hot spots developing.

Know Your Trouble Spots

Most hikers get blisters in the same places every time: the heel, ball of the foot, or along the sides where boots flex. If you’ve gotten blisters there before, that’s useful information.

Before hitting the trail, you can:

• Apply moleskin or tape to known problem areas
• Double-check fit in those zones
• Pay closer attention to early irritation 

This kind of preemptive care can prevent blisters from forming, especially on longer hikes or multi-day trips.

How to Treat Blisters on a Hike

If you’ve followed the above, hopefully you’ll be able to avoid blisters. But in life, doing everything right doesn’t always yield the desired results. If you do develop a fluid-filled blister on the trail, treat it promptly and care for it diligently. Make sure to pack blister treatment supplies in your first aid kit and replace them after use.

1. Clean the area around the blister. If you have biodegradable soap and potable water, use that, but if you don’t have access, an alcohol or antiseptic wipe can do the trick.
2. If the blister is very small or if you’ve completed your hike, don’t pop the blister. Remember, your body fills the area with fluid to help it heal itself. Popping the blister increases the chance of infection. In this case, skip to Step 5.
3. If the blister is large, extremely painful, or you still have many miles to cover, you may need to pop the blister to make walking bearable. Use a sterilized needle or safety pin to make small holes around the base of the blister.
4. Gently press on the blister to force the fluid out. Do not rip off the remaining skin flap.
5. Surround the blister with a doughnut of moleskin or molefoam. You want to raise the area around the blister so it’s no longer being directly touched, but you don't want to directly cover the blister. (If you have one, you can choose to apply a hydrogel dressing instead.) Fill the center of the doughnut (where the blister is) with antibiotic ointment.
6. Cover everything with tape to hold it in place and prevent debris from entering. Clean and change the dressing daily and check for signs of infection.

If possible, you want to give your foot a rest from all friction to give it time to heal. If you’re thru-hiking, it’s probably a good time to take a zero day.

How to Treat and Heal Blisters After Your Hike

Once you’re off the trail, recovery begins with removing pressure and moisture from your feet.

• Take your shoes off and let your feet cool and dry. Clean the area and make sure the skin is dry before covering it.
• If the blister is intact, avoid draining it. The skin helps protect against infection. If it was already drained, clean it carefully and cover it with blister pads or blister plasters to cushion the area.
• Change into a clean, dry pair of socks (we recommend Merino, but definitely avoid cotton, which holds moisture and increases friction). Dry socks help reduce rubbing and give the skin a better chance to heal, especially around high-pressure areas like the heel or ball of the foot.
• Keep an eye on it over the next day or two. If pain or redness increases, slow down and focus on proper foot care before heading out again.

Blister Prevention Techniques That Typically Don’t Work

Blister treatment is sometimes like hiccup cures – everyone has their own home remedy, but few of them actually work. We wanted to call out three common culprits from the hiking world:

1. Liner socks: more often than not, you only need a liner sock because your main sock isn’t doing its job. And they introduce extra slippage between your sock, the next sock, and your boots. Darn Tough hiking socks are designed with a Performance Fit that’s meant to be worn next-to-skin, so you don’t need sock liners or toe socks.
2. Deodorant: yes, applying an anti-perspirant to your feet may reduce sweating, but it can also cause skin irritation, which defeats the purpose.
3. Foot powder: once that powders starts clumping, it’s just like having dirt in your sock – a potential blister-causing source of friction.

TL;DR: the Do’s and Don’ts of Hiking Blister Prevention

Do:

• Get properly fitted for footwear and break it in
• Purchase moisture-wicking, thermoregulating hiking socks
• Treat hotspots as soon as they start to develop
• Clean any blisters, changing their dressing to daily
• Apply moleskin, hydrogel dressings, or available bandaging to blisters to protect them
• Cut your hike short and see a doctor if the blister is large, painful, or infected

Don’t:

• Take long hikes in new footwear you haven’t broken in
• Choose socks made from cotton or other non-moisture wicking materials
• Hike in footwear (shoes and socks) that’s too loose or too tight
• Ignore hot spots “until the next stop”
• Pop a blister prematurely

Happy Feet, Happy Trails

If your feet are happy and blister-free, you’re 50% of the way to a great hike. We hope these tips (and our socks) help you on your journey to feet nirvana. See you out there.